Case Study: Reduce Noise in Lumbar Systems

Background

An automotive OEM that manufactures lumbar supports approached Nye with a new lumbar assembly. The new lumbar design was to become ‘the next generation’ of lumbar support assemblies for their operations. The company needed a grease to lubricate the gears of the small actuator motors that adjust the lumbar and bolster supports on high-end power front driver and passenger seats.

Challenges

  • Can the lubricant reduce cabin noise from actuators?
  • Can the lubricant provide good low temperature torque?

Solution 

Rheolube® 365F

A lithium soap thickened, medium viscosity, hydrocarbon grease.

  • Wide temperature performance
  • Medium viscosity
  • Reduces noise, vibration, and harshness (NVH) as well as start-up torque
  • Rust-inhibited
Product Chemistry Temp
Range (°C)
Starting Torque
(-30˚C & -40˚C)
Running Torque
10 Mins
(-30˚C & -40˚C)
Running Torque
60 Mins
(-30˚C & -40˚C)
PAO / Lithium Soap -45 to 125 384 g.cm,
826 g.cm
153 g.cm,
321 g.cm
120 g.cm,
294 g.cm

Results

Tests were run on several Nye products, including full environmental life cycle testing and acoustic verification throughout the life cycle tests. The company settled upon Rheolube® 365F as it provided them sufficient performance at both low and high temperatures and an overall reduction in NVH.

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